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Sheet-metal workshop: two formed cabinet side panels standing on edge against the machine base, the press brake above them caught mid-stroke, a galvanised panel trolley at the right and the rest of the machine row receding.

Industry · cloud & hyperscale

Cloud & hyperscale

The first batch proves the design. The second batch proves the supplier.

Send batch-1 drawings
Rack height
42U2000 mm47U2200 mm
Width × depth
800×1200mm
Static load
1,000kg standard

Repeat orders

Two ways a repeat order fails, and what stops each one

Batch drift

The third order arrives built to a different drawing than the first.

  • MaterialBaosteel / Ansteel SPCC cold-rolled — one source fixed per batch, not whatever the mill has that week.
  • ToolingThe same punches and press-brake tooling stay on the part for the life of the order.
  • RouteA written process route, with full inspection before shipment and a certificate per unit.

Schedule slip

The date moves because a process left the building and came back late.

  • ProcessCutting, forming, welding, coating, assembly and inspection sit in one 8,000 m² total facility (6,000 m² production workshop).
  • RowContainment and cabinets arrive as one row, deployed in 2–3 weeks.
  • PaperThird-party reports attached to the order, so less of the acceptance argument happens on site.

Process route

Eight steps, and every one of them has a name

This is the route the second batch is quoted against. The three marked checkpoints are the ones a buyer usually writes into his own purchase requirement.

  1. 01

    Ingoing material inspection

    100% incoming inspection.

  2. 02

    CNC punching and press brake

    Dimensional accuracy of ±0.5 mm on fabricated parts.

  3. 03

    Robot welding and manual touch-up

    Frame joints welded, then dressed by hand.

  4. 04

    Degrease

    Mill scale and oil removed before any coating.

  5. 05

    Phosphating

    Conversion layer, so the powder keys to the steel.

  6. 06

    Electrostatic powder coating

    Automated line, one colour per batch.

  7. 07

    Assembly

    Built to the approved drawing, doors and rails fitted.

  8. 08

    Per-unit inspection before shipment

    Full inspection, with a certificate per unit.

Wide view across the material store: banded stacks of steel sheet and bundles of section on the left, the machine line standing behind them and the far wall closing the frame.
Material store — banded sheet and section, one source fixed per batch.
Finished formed and punched light-grey panels stacked in banded bundles on a galvanised trolley, the punched hole patterns lining up across the stack.
Formed panels off the press brake, banded and waiting for the coating line.

Acceptance

The lines that go into the purchase requirement

Batch specification — one line per acceptance item
Acceptance itemValue
Rack height42U = 2000 mm · 47U = 2200 mm
Height beyond 47U52U and above: custom / built to order
Width × depth800×1200 mm standard for high cable count; 600×1000 / 600×1100 / 600×1200 mm
SteelBaosteel / Ansteel SPCC cold-rolled — one source fixed per batch
Uprights / doors2.0 mm uprights · 1.2 mm doors
Dimensional accuracy±0.5 mm (CNC punching and press brake)
WeldingRobot welding with manual touch-up
Surface finishDegrease → phosphating → electrostatic powder coating, automated line
Incoming material100% incoming inspection
Front / rear door mesh≥75% / ≥60%
Static load1,000 kg standard · 1,500 kg on reinforced-frame models
Grounding continuityTested on every unit before shipment
Unit documentationFull inspection before shipment, with a certificate per unit
Structural warranty5 years on the rack frame
Sealed aisle seen from the room floor with the row-end cooling volume in frame: the glass end door closed, the cabinet row running away behind it and a slim in-row cooling unit standing at the row end.
The sealed row with its in-row cooling unit at the row end — containment and cooling delivered together.

Row delivery

How a whole row arrives

Containment, doors, roof panels and the in-row cooling position are set out with the row, so the row is commissioned as one thing rather than assembled from four suppliers on the day.

Monitoring is a text and parameter story, not a screen: remote web access and SMS alerting are wired to the row controller, and the alarm names the row it came from.

Cooling energy saved
25%+
Deployment
2–3weeks
Cabinets per row
3–8
Rack height
47U2200 mm

Attachable to the order

Reports you can file behind the purchase order

  • R-01

    IT cabinet static-load test report

    Guohua Testing and Certification · 3 pages

  • R-02

    Cold aisle containment test report

    Guohua Testing and Certification · 4 pages

  • R-03

    Seismic test report

    CAICT (China Academy of Information and Communications Technology) · 18 pages

  • S-01

    ISO 9001:2015 quality management system

    Covers design, purchasing, production, inspection and delivery.

Ask for any of these reports with your enquiry; they are the documents we hand over with the order.

Project record

Wangjialing coal mine data room retrofit — industrial site

An industrial project, labelled as one: the client operates a coal mine, not a cloud region. It is on this page because a retrofit inside a working room is the hardest version of the delivery problem this page is about.

Scope
Cold aisle containment retrofitted around a live cabinet row.
Constraint
The room stayed in service, so the work had to fit around production.
Outcome
Summer high-temperature alarms went to zero, with no interruption to operations.
A retrofit in progress on a working row: the first cabinets already enclosed by side and roof panels, unenclosed cabinets continuing past them and a stack of loose roof panels at the row end.
Containment going onto a working row — the first cabinets enclosed, the rest still open.

Next step

Send the first batch, not a wish list

Send the first batch's drawing and the specification you signed off — we quote the second batch against the same route and the same inspection sheet.

Every request is either accepted or explicitly refused — never silently dropped.